Smart Welder Plus

Orbital welding power supply
 

Weld faster. Work smarter. Minimize your costs.

 

More speed. Lower costs.

  • Digital “Flow-Force” gas control for optimized gas usage
  • Reduced gas pre-flow and post-flow times from 30 seconds to just 15 seconds each
  • Total time savings of 30 seconds per weld
  • Second gas channel for internal pipe purging
  • Digitally controlled permanent gas function
  • Gas consumption reduced from 15 l/min to 5 l/min
  • Lower gas costs per weld
  • Minimal training required
  • Reduced labor time

 

Consistent quality, every time:

  • Clean, continuous weld seams with smooth surfaces
  • Free from discoloration
  • Reproducible results thanks to saved welding programs and parameters

 

High productivity:

  • More welds thanks to shorter welding times
  • Increased duty cycle
  • Consistently low welding head temperatures due to integrated liquid cooling
  • Ideal for stationary prefabrication and production applications
  • Stackable and space-saving – perfect for workshops, service vehicles and confined spaces
  • New inverter with even more precise current control – the set amperage is delivered exactly as specified
  • Built for durability – reliable in daily operation, even in harsh environments

 

Smart connectivity:

  • Optional Connectivity / IoT package
  • Powered by Industry 4.0 technology
  • 100% data capture and storage within a local network
  • LAN/WLAN-based system for secure server storage
  • Future-ready connectivity
  • Real-time data access – live power source data via MQTT

 

Fully traceable welding processes:

  • Optional storage via USB interface on hard drive, USB stick or network location
  • Customizable documentation fields through a digital documentation process
  • Integrated network printer
  • Log file management via protocol manager

 

Easy to get started thanks to intuitive operation:

  • User-friendly interface
  • Touch display with multifunctional rotary control
  • Automatic welding program creation (auto programming)
  • Multilingual menu navigation

 

 

"Over the past few years, we have transformed our orbital production facility into a smart factory. Orbitalum Tools GmbH supplied its digital welding power source, the Smart Welder. The machine’s intuitive operation and outstanding welding results made this transition seamless for us." Jones Engineering

Scope of application
Smart Welder Plus
Tube OD
[mm] 3,00 - 275,00 [inch] 0.118 - 10.827